ÇOLBAN Elektrik Otomasyon

Vision-AI wheel valve inspection system

Supap Kontrol

Inspects the valve and valve hole according to the wheel type

Inspects the valve hole and the fitted valve on a wheel by camera; delivers an accept/reject verdict to the line.

Supap Kontrol
Accept / reject; result shown on screen and at PLC output
Accept / reject verdict

Verdict goes directly to the PLC

Inspection zone saved according to the wheel type
Wheel-type recipe

Separate inspection zone for each type

Hole and valve count, difference between them and valve height
Hole, valve and height measurement

Threshold value is adjustable

PLC
Integrated with PLC

Line stop and separation are triggered

Supap Kontrol inspects whether the valve hole has been drilled and whether the valve has been fitted correctly on the wheel line. The wheel type is selected from the recipe and the inspection zone is saved with its coordinates. The system measures the number of holes and valves, the difference between them and the valve height; any wheel outside the threshold is rejected and the verdict is reported to the PLC.

How it works

Three steps from recipe to verdict.

  1. 01

    Recipe

    The operator selects the wheel type; the inspection zone for that type loads automatically.

  2. 02

    Measurement

    The camera captures the valve hole and valve; count, difference and height are measured.

  3. 03

    Verdict

    The measurement is compared against the threshold; an accept or reject verdict is sent to the PLC.

Technical specifications

System

Operating principle
Valve and hole inspection using image processing within the inspection zone
Verdict
Accept / reject; result shown on screen and at PLC output
Recipe
Inspection zone saved according to the wheel type
Measurement
Hole and valve count, difference between them and valve height
Integration
PLC
Application area
Wheel manufacturing and assembly lines

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