ÇOLBAN Elektrik Otomasyon

Aydın, Türkiye · Since 2018

The digital nervous system of your production line

From PLC and SCADA to machine vision, we assess your site and build systems that deliver measurable results. We manufacture the panels in our own workshop and commission them with our own team.

Automation panel assembled and tested in the workshop

Automation panel assembled and tested in the workshop

ISO 9001 quality management
ISO 9001 quality management
7/24 remote and on-site support
7/24 remote and on-site support
Experience in 20+ industries
Experience in 20+ industries
150+ commissioned systems
150+ commissioned systems

Capabilities

What we do

Three core business areas, one engineering discipline.

01

Industrial automation

PLC, SCADA/MES, servo motion, energy monitoring and panel manufacturing — the facility's entire control layer.

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  • Traceability and labelling

    Printing, reading and verifying data-matrix codes on pallets, cases and products. On a crop protection line the printed codes are transferred to the Ministry of Agriculture system. Items arriving from the line are measured, matched to the open order in the ERP, and the correct label is printed and applied by a robot.

    QR code · ERP integration · Robotic labelling

  • Remote monitoring and service

    Monitoring and control from a browser over the PLC’s own web server — with no separate HMI hardware to buy. A fault can be inspected without travelling to site, which shortens commissioning and response time.

    PLC web server · Mitsubishi FX5U · HMI-free access

  • PLC, servo and motion control

    High-precision positioning, synchronous axis control, electronic cam, flying shear and robotic applications. The software is structured in a modular and readable way.

    Siemens S7-1500 / S7-1200 · Beckhoff TwinCAT 3 · Mitsubishi iQ-R

  • SCADA and HMI applications

    Recipe management, alarm history, trend records, shift reports and user authorisation are part of the standard solution. Screens are designed simply to reduce operator workload.

    WinCC · WinCC Unified · AVEVA System Platform

  • Energy monitoring and reporting

    Systems that monitor electricity, air, water and gas consumption from a single platform. Consumption analysis by cost centre and real-time alerts; data is transferred automatically to SCADA and ERP.

    ISO 50001 · Modbus · OPC UA

  • Industrial robot applications

    Palletising, welding, pick-and-place, machine tending and painting. The robot cell's safety architecture, vision-guided positioning and PLC integration are delivered as a single package.

    Mitsubishi Electric · ABB · KUKA

  • Panel manufacturing

    We manufacture control, MCC, distribution and automation panels in our own workshop. The same team is responsible for the project, installation and testing.

    IEC 61439 · MCC · Control

02

Artificial intelligence and machine vision

We bring artificial intelligence to the factory floor: real-time defect detection, counting, measurement and recognition.

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  • Counting and sorting systems

    Camera systems that count sacks, cases and steel bars on the conveyor. SmartBag Counter records every loading session on video together with the plate, customer and count, and exports the report to Excel; on steel lines bars from 8 to 50 mm are counted and separated. The recording settles shipment disputes.

    SmartBag Counter · 8–50 mm rebar · Excel report

  • Machine vision

    Deep-learning models integrated with industrial cameras. Millisecond-level object detection, measurement and counting; results are transferred directly to the PLC via OPC UA, Modbus and SLMP.

    Basler · Omron Sentech · Hikrobot

  • Quality control

    Detection of scratches, cracks, colour deviations, missing parts and assembly errors. Accuracy improves as the system sees more samples; operator feedback reduces false positives.

    Defect detection · Classification · Measurement

  • Licence plate recognition and vehicle access

    OCR engines trained specifically for the Turkish licence plate format operate under variable lighting and weather conditions. The recognised plate is sent to the PLC, and the barrier opens automatically for authorised vehicles; records are stored in a local database.

    OCR · SLMP · Mitsubishi PLC

  • Facial recognition and access control

    Facial data is not stored on a central server; only irreversible biometric vectors are retained at each point. Turnstile, door, lift and barrier control is integrated with the PLC.

    KVKK · Biometric vector · Turnstile / Door / Barrier

  • Edge AI

    Models run on an edge device inside the factory panel. They are unaffected by internet outages, data does not leave the site, and latency is kept below 30 milliseconds.

    NVIDIA Jetson · TensorRT · < 30 ms

03

Smart agriculture

Optical sorting, greenhouse automation and hydroponics — consistent quality and efficiency in agricultural production.

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  • Optical sorting machines

    High-speed removal of defective products using AI-assisted image processing and pneumatic ejectors. New product profiles can be trained on site.

    ZEYBEK · Image processing · Pneumatic ejector

  • Greenhouse automation

    Automatic management of climate control, irrigation and nutrient supply processes for consistent, high-quality harvests in every season.

    Climate control · Irrigation · Nutrient feeding

  • Hydroponics

    EC/pH control and dosing of the plant nutrient solution for maximum yield per unit area.

    Hydroponics · EC / pH · Dosing

Products

Systems we develop in-house

Products born from field requirements, designed and manufactured through ÇOLBAN engineering.

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ZEYBEK

Vision-AI Olive Sorter

ZEYBEK

Uses real-time image processing to sort green and black olives in the 11–25 mm calibre range with colour defects, bruising, shrivelling, breakage and worm damage.

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UMAY

Vision-AI Flow Meter

UMAY

Measures the speed of material flow on screens, conveyors or process lines from the camera, without any contact with the material.

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ÇAKIR

Vision-AI Size Analyzer

ÇAKIR

Continuously analyses the particle and piece size of material on a conveyor or screen using image processing.

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GÖZCÜ

SmartBag Counter

GÖZCÜ

Counts bags passing on the conveyor by camera; records every loading on video with licence plate and customer information.

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TURAN

Vision-AI Rebar Counter

TURAN

Counts rebar on the conveyor in real time; triggers separation automatically when the bundle target is reached.

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References

Work from the field

A selection of projects completed across different industries.

Olive sorting line
Olive processing2026

Olive sorting line

Manufacture and commissioning of an AI-assisted optical sorting machine for a table-olive facility.

  • ZEYBEK
  • NVIDIA Jetson
  • Beckhoff PLC
  • Festo
  • Basler
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Steelmaking process automation
Steelmaking2025

Steelmaking process automation

PLC and SCADA automation for electric arc furnace, ladle furnace and continuous casting (CCM) lines.

  • Siemens S7-1500
  • WinCC Unified
  • Electric arc furnace
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Contactless flow measurement at a mining facility
Mining and aggregates2025

Contactless flow measurement at a mining facility

Measurement of material flow on dewatering screens using image processing.

  • UMAY
  • NVIDIA Jetson
  • TensorRT
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Video

Systems in operation

We prefer showing to telling. Our channel has 40 videos.

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Let's assess your site together

We analyse your process flow, electrical infrastructure and automation requirements on site, then prepare a clear technical specification and cost plan.