Vision-AI rebar counting system
TURAN
Counts rebar and separates by bundle target
Counts rebar on a conveyor by camera; triggers separation automatically when the bundle target is reached.
- 8–50 mm
- 8–50 mm diameter range
- Target quantity is entered; separation is triggered automatically when reached
- Automatic separation by bundle target
- Running total, grand total and bundle count
- Running, grand and bundle counter
- Integrated operation with PLC and servo drive
- Fully integrated with PLC
Diameter is selected from the operator screen
Servo-driven separator
Continuous throughout the shift
Conveyor speed and alarm management
TURAN takes over pre-bundling counting in rolling mills and steelworks. It identifies bars in the 8–50 mm range according to the selected diameter; the running total, grand total and bundle count are kept on screen. When the bundle target is reached it slows the conveyor and triggers the servo-driven separator. Because the count is shared with the PLC, line control runs from a single point.
How it works
Three steps from counting to bundling.
- 01
Imaging
The camera above the conveyor captures passing rebar at a high frame rate.
- 02
Counting
The model marks each bar individually; sensitivity and offset values are applied according to the selected diameter.
- 03
Separation
When the bundle target is reached the system slows the conveyor and triggers the servo separator.
Technical specifications
Counting
- Operating principle
- Bar counting using image processing on the conveyor
- Diameter range
- 8–50 mm
- Counters
- Running total, grand total and bundle count
- Bundling
- Target quantity is entered; separation is triggered automatically when reached
- Conveyor
- Slow / fast speed, controlled by the system
Control
- Control
- Integrated operation with PLC and servo drive
- Settings
- Diameter selection, sensitivity and offset are adjusted from the operator screen
- Application area
- Bundling lines in rolling mills and steelworks